How long will a custom hat order take from HatsOnline?

Plain hats are dispatched within 2-3 business days. Custom embroidered hats take approximately 2 weeks. Flexfit/Yupoong: 4-5 days sample then 1-2 weeks production. Legend/Atlantis/Grace Collection: 3-4 days sample then 2-3 weeks. Rush orders available on 1300 428 766.

What is the minimum order for custom hats in Australia?

No minimum for plain blank hats, DTF or standard embroidered hats. Minimum 10 pieces for 3D embroidery and badge embroidery (can mix styles, colours and sizes). Minimum 25 pieces for screen printing. HatsOnline has supplied custom hats across Australia since 2005.

How much do custom embroidered hats cost in Australia?

Custom embroidered caps: $25-$40 each for 10-24 pieces, $20-$32 for 25-47 pieces, $15-$28 for 48-100 pieces. Plain blank caps from under $10. Full pricing at hatsonline.com.au/shop.

Does HatsOnline deliver across all of Australia?

Yes. HatsOnline ships custom hats to every Australian state and territory. Based in Brisbane, Queensland, we deliver to Sydney, Melbourne, Perth, Adelaide, Hobart, Darwin and all regional areas.

Can I get a fully custom hat made to my exact specifications?

Yes. Fully custom (indent) hat manufacturing available — specify fabric, panels, closure, brim, colour, lining and label. Minimum 200 pieces, 10-12 weeks lead time including physical sample approval.

What logo file formats do you accept for custom hat orders?

For embroidery: any clear image including JPEG and PNG is sufficient. For screen printing: vector files (.AI, .EPS or high-resolution .PDF). For DTF: high-resolution .PNG or .TIFF at 300dpi. Professional logo redraw service available for approximately $50.

Can I pick up my order from HatsOnline?

Yes. Order collection is available from our Brisbane location — see website for address details. Call 1300 428 766 or email service@hatsonline.com.au before visiting to confirm your order is ready.

What payment methods does HatsOnline accept?

Visa, Mastercard, American Express, debit card and bank transfer (EFT). Payment due at time of ordering. Business payment terms available on request.

What hat styles and brands does HatsOnline stock?

500+ styles across 15+ categories: structured caps, trucker caps, bucket hats, beanies, wide brim hats, fitted caps, flat peak caps, visors, kids caps and UPF-rated hats. Brands include Adidas, Flexfit, Yupoong, AS Colour, Legend, Grace Collection and Atlantis.

What decoration and branding methods does HatsOnline offer?

HatsOnline offers 2D embroidery, 3D embroidery, screen printing, DTF (Direct-to-Film), laser engraving, woven patch labels, leather patches and 3D heat transfer. Embroidery is backed by Doree Embroidery, Brisbane's embroidery specialists since 1934 and Queensland's largest embellishment company.

Do you offer bulk pricing or volume discounts on custom hats?

Yes. Volume pricing tiers apply automatically with the most significant savings at 50+, 100+ and 500+ pieces. Pricing is displayed on every product page at hatsonline.com.au/shop. Contact us directly for orders of 500+ pieces for a custom bulk pricing quote.

How do I choose the right custom hat for my business or team?

Corporate/promotional: Flexfit or Yupoong structured caps with embroidered logos. Workwear/construction: UPF-rated wide brim hats. Sports clubs: trucker or sporty caps. Schools: UPF bucket hats. Events: screen-printed budget caps. Call 1300 428 766 for personalised advice.

Do you supply embroidery and printing on clothing and uniforms?

HatsOnline can supply major uniform brands including Fashion Biz, JBs Wear, Winning Spirit, King Gee, Bisley and Hard Yakka. For embroidery on client-supplied polos, jackets and workwear, we recommend Doree Embroidery (doree.com.au), Brisbane's embroidery specialists since 1934 with nearly 150 embroidery heads on site.

Can I see examples of previous custom hat work by HatsOnline?

Yes. Visit hatsonline.com.au/gallery or the HatsOnline showroom at our Brisbane location. Over 750,000 custom hats supplied to 15,000+ customers across Australia since 2005 — examples span every industry, colour combination and branding style.

Hat Colour Chart | Custom Hat Colours & Options

Process Yellow
PMS 100
PMS 101
PMS 102
PMS Yellow
PMS 103
PMS 104

PMS 105
PMS 106
PMS 107
PMS 108
PMS 109
PMS 110
PMS 111

PMS 112
PMS 113
PMS 114
PMS 115
PMS 116
PMS 117
PMS 118

PMS 119
PMS 120
PMS 121
PMS 122
PMS 123
PMS 124
PMS 125

PMS 1205
PMS 1215
PMS 1225
PMS 1235
PMS 1245
PMS 1255
PMS 1265

PMS 127
PMS 128
PMS 129
PMS 130
PMS 131
PMS 132
PMS 133

PMS 134
PMS 135
PMS 136
PMS 137
PMS 138
PMS 139
PMS 140

PMS 1345
PMS 1355
PMS 1365
PMS 1375
PMS 1385
PMS 1395
PMS 1405

PMS 141
PMS 142
PMS 143
PMS 144
PMS 145
PMS 146
PMS 147

PMS 148
PMS 149
PMS 150
PMS 151
PMS 152
PMS 153
PMS 154

PMS 1485
PMS 1495
PMS 1505
Orange 021
PMS 1525
PMS 1535
PMS 1545

PMS 155
PMS 156
PMS 157
PMS 158
PMS 159
PMS 160
PMS 161

PMS 1555
PMS 1565
PMS 1575
PMS 1585
PMS 1595
PMS 1605
PMS 1615

PMS 162
PMS 163
PMS 164
PMS 165
PMS 166
PMS 167
PMS 168

PMS 1625
PMS 1635
PMS 1645
PMS 1655
PMS 1665
PMS 1675
PMS 1685

PMS 169
PMS 170
PMS 171
PMS 172
PMS 173
PMS 174
PMS 175

PMS 176
PMS 177
PMS 178
Warm Red
PMS 179
PMS 180
PMS 181

PMS 1765
PMS 1775
PMS 1785
PMS 1788
PMS 1795
PMS 1805
PMS 1815

PMS 1767
PMS 1777
PMS 1787
Red 032
PMS 1797
PMS 1807
PMS 1817

PMS 182
PMS 183
PMS 184
PMS 185
PMS 186
PMS 187
PMS 188

PMS 189
PMS 190
PMS 191
PMS 192
PMS 193
PMS 194
PMS 195

PMS 1895
PMS 1905
PMS 1915
PMS 1925
PMS 1935
PMS 1945
PMS 1955

PMS 196
PMS 197
PMS 198
PMS 199
PMS 200
PMS 201
PMS 202

PMS 203
PMS 204
PMS 205
PMS 206
PMS 207
PMS 208
PMS 209

PMS 210
PMS 211
PMS 212
PMS 213
PMS 214
PMS 215
PMS 216

PMS 217
PMS 218
PMS 219
Rubine Red
PMS 220
PMS 221
PMS 222

PMS 223
PMS 224
PMS 225
PMS 226
PMS 227
PMS 228
PMS 229

PMS 230
PMS 231
PMS 232
Rhodamine Red
PMS 233
PMS 234
PMS 235

PMS 236
PMS 237
PMS 238
PMS 239
PMS 240
PMS 241
PMS 242

PMS 2365
PMS 2375
PMS 2385
PMS 2395
PMS 2405
PMS 2415
PMS 2425

PMS 243
PMS 244
PMS 245
PMS 246
PMS 247
PMS 248
PMS 249

PMS 250
PMS 251
PMS 252
Purple
PMS 253
PMS 254
PMS 255

PMS 256
PMS 257
PMS 258
PMS 259
PMS 260
PMS 261
PMS 262

PMS 2562
PMS 2572
PMS 2582
PMS 2592
PMS 2602
PMS 2612
PMS 2622

PMS 2563
PMS 2573
PMS 2583
PMS 2593
PMS 2603
PMS 2613
PMS 2623

PMS 2567
PMS 2577
PMS 2587
PMS 2597
PMS 2607
PMS 2617
PMS 2627

PMS 263
PMS 264
PMS 265
PMS 266
PMS 267
PMS 268
PMS 269

PMS 2635
PMS 2645
PMS 2655
PMS 2665
Violet
PMS 2685
PMS 2695

PMS 270
PMS 271
PMS 272
PMS 273
PMS 274
PMS 275
PMS 276

PMS 2705
PMS 2715
PMS 2725
PMS 2735
PMS 2745
PMS 2755
PMS 2765

PMS 2706
PMS 2716
PMS 2726
PMS 2736
PMS 2746
PMS 2756
PMS 2766

PMS 2707
PMS 2717
PMS 2727
Blue 072
PMS 2747
PMS 2757
PMS 2767

PMS 2708
PMS 2718
PMS 2728
PMS 2738
PMS 2748
PMS 2758
PMS 2768

PMS 277
PMS 278
PMS 279
Reflex Blue
PMS 280
PMS 281
PMS 282

PMS 283
PMS 284
PMS 285
PMS 286
PMS 287
PMS 288
PMS 289

PMS 290
PMS 291
PMS 292
PMS 293
PMS 294
PMS 295
PMS 296

PMS 2905
PMS 2915
PMS 2925
PMS 2935
PMS 2945
PMS 2955
PMS 2965

PMS 297
PMS 298
PMS 299
PMS 300
PMS 301
PMS 302
PMS 303

PMS 2975
PMS 2985
PMS 2995
PMS 3005
PMS 3015
PMS 3025
PMS 3035

PMS 304
PMS 305
PMS 306
Process Blue
PMS 307
PMS 308
PMS 309

PMS 310
PMS 311
PMS 312
PMS 313
PMS 314
PMS 315
PMS 316

PMS 3105
PMS 3115
PMS 3125
PMS 3135
PMS 3145
PMS 3155
PMS 3165

PMS 317
PMS 318
PMS 319
PMS 320
PMS 321
PMS 322
PMS 323

PMS 324
PMS 325
PMS 326
PMS 327
PMS 328
PMS 329
PMS 330

PMS 3242
PMS 3252
PMS 3262
PMS 3272
PMS 3282
PMS 3292
PMS 3302

PMS 3245
PMS 3255
PMS 3265
PMS 3275
PMS 3285
PMS 3295
PMS 3305

PMS 3248
PMS 3258
PMS 3268
PMS 3278
PMS 3288
PMS 3298
PMS 3308

PMS 331
PMS 332
PMS 333
Green
PMS 334
PMS 335
PMS 336

PMS 337
PMS 338
PMS 339
PMS 340
PMS 341
PMS 342
PMS 343

PMS 3375
PMS 3385
PMS 3395
PMS 3405
PMS 3415
PMS 3425
PMS 3435

PMS 344
PMS 345
PMS 346
PMS 347
PMS 348
PMS 349
PMS 350

PMS 351
PMS 352
PMS 353
PMS 354
PMS 355
PMS 356
PMS 357

PMS 358
PMS 359
PMS 360
PMS 361
PMS 362
PMS 363
PMS 364

PMS 365
PMS 366
PMS 367
PMS 368
PMS 369
PMS 370
PMS 371

PMS 372
PMS 373
PMS 374
PMS 375
PMS 376
PMS 377
PMS 378

PMS 379
PMS 380
PMS 381
PMS 382
PMS 383
PMS 384
PMS 385

PMS 386
PMS 387
PMS 388
PMS 389
PMS 390
PMS 391
PMS 392

PMS 393
PMS 394
PMS 395
PMS 396
PMS 397
PMS 398
PMS 399

PMS 3935
PMS 3945
PMS 3955
PMS 3965
PMS 3975
PMS 3985
PMS 3995

PMS 400
PMS 401
PMS 402
PMS 403
PMS 404
PMS 405
Black

PMS 406
PMS 407
PMS 408
PMS 409
PMS 410
PMS 411
PMS 412

PMS 413
PMS 414
PMS 415
PMS 416
PMS 417
PMS 418
PMS 419

PMS 420
PMS 421
PMS 422
PMS 423
PMS 424
PMS 425
PMS 426

PMS 427
PMS 428
PMS 429
PMS 430
PMS 431
PMS 432
PMS 433

PMS 434
PMS 435
PMS 436
PMS 437
PMS 438
PMS 439
PMS 440

PMS 441
PMS 442
PMS 443
PMS 444
PMS 445
PMS 446
PMS 447

Warm Gray 1
Warm Gray 2
Warm Gray 3
Warm Gray 4
Warm Gray 5
Warm Gray 6
Warm Gray 7

Warm Gray 8
Warm Gray 9
Warm Gray 10
Warm Gray 11
Cool Gray 1
Cool Gray 2
Cool Gray 3

Cool Gray 4
Cool Gray 5
Cool Gray 6
Cool Gray 7
Cool Gray 8
Cool Gray 9
Cool Gray 10

Cool Gray 11
PMS 448
PMS 449
PMS 450
PMS 451
PMS 452
PMS 453

PMS 454
PMS 4485
PMS 4495
PMS 4505
PMS 4515
PMS 4525
PMS 4535

PMS 4545
PMS 455
PMS 456
PMS 457
PMS 458
PMS 459
PMS 460

PMS 461
PMS 462
PMS 463
PMS 464
PMS 465
PMS 466
PMS 467

PMS 468
PMS 4625
PMS 4635
PMS 4645
PMS 4655
PMS 4665
PMS 4675

PMS 4685
PMS 469
PMS 4695
PMS 4705
PMS 4715
PMS 4725
PMS 4735

PMS 4745
PMS 4755
PMS 476
PMS 477
PMS 478
PMS 479
PMS 480

PMS 481
PMS 482
PMS 483
PMS 484
PMS 485
PMS 486
PMS 487

PMS 488
PMS 489
PMS 490
PMS 491
PMS 492
PMS 493
PMS 494

PMS 495
PMS 496
PMS 497
PMS 498
PMS 499
PMS 500
PMS 501

PMS 502
PMS 503
PMS 4975
PMS 4985
PMS 4995
PMS 5005
PMS 5015

PMS 5025
PMS 5035
PMS 504
PMS 505
PMS 506
PMS 507
PMS 508

PMS 509
PMS 510
PMS 511
PMS 512
PMS 513
PMS 514
PMS 515

PMS 516
PMS 517
PMS 5115
PMS 5125
PMS 5135
PMS 5145
PMS 5155

PMS 5165
PMS 5175
PMS 518
PMS 519
PMS 520
PMS 521
PMS 522

PMS 523
PMS 524
PMS 5185
PMS 5195
PMS 5205
PMS 5215
PMS 5225

PMS 5235
PMS 5245
PMS 525
PMS 526
PMS 527
PMS 528
PMS 529

PMS 530
PMS 531
PMS 5255
PMS 5265
PMS 5275
PMS 5285
PMS 5295

PMS 5305
PMS 5315
PMS 532
PMS 533
PMS 534
PMS 535
PMS 536

PMS 537
PMS 538
PMS 539
PMS 540
PMS 541
PMS 542
PMS 543

PMS 544
PMS 545
PMS 5395
PMS 5405
PMS 5415
PMS 5425
PMS 5435

PMS 5445
PMS 5455
PMS 546
PMS 547
PMS 548
PMS 549
PMS 550

PMS 551
PMS 552
PMS 5463
PMS 5473
PMS 5483
PMS 5493
PMS 5503

PMS 5513
PMS 5523
PMS 5467
PMS 5477
PMS 5487
PMS 5497
PMS 5507

PMS 5517
PMS 5527
PMS 553
PMS 554
PMS 555
PMS 556
PMS 557

PMS 558
PMS 559
PMS 5535
PMS 5545
PMS 5555
PMS 5565
PMS 5575

PMS 5585
PMS 5595
PMS 560
PMS 561
PMS 562
PMS 563
PMS 564

PMS 565
PMS 566
PMS 5605
PMS 5615
PMS 5625
PMS 5635
PMS 5645

PMS 5655
PMS 568
PMS 569
PMS 570
PMS 571
PMS 572
PMS 573

PMS 574
PMS 575
PMS 576
PMS 577
PMS 578
PMS 579
PMS 580

PMS 5743
PMS 5753
PMS 5763
PMS 5773
PMS 5783
PMS 5793
PMS 803

PMS 5747
PMS 5757
PMS 5767
PMS 5777
PMS 5787
PMS 5797
PMS 5807

PMS 581
PMS 582
PMS 583
PMS 584
PMS 585
PMS 586
PMS 587

PMS 5815
PMS 5825
PMS 5835
PMS 5845
PMS 5855
PMS 5865
PMS 5875

PMS 600
PMS 601
PMS 602
PMS 603
PMS 604
PMS 605
PMS 606

PMS 607
PMS 608
PMS 609
PMS 610
PMS 611
PMS 612
PMS 613

PMS 614
PMS 615
PMS 616
PMS 617
PMS 618
PMS 619
PMS 620

PMS 621
PMS 622
PMS 623
PMS 624
PMS 625
PMS 626
PMS 627

PMS 628
PMS 629
PMS 630
PMS 631
PMS 632
PMS 633
PMS 634

PMS 635
PMS 636
PMS 637
PMS 638
PMS 639
PMS 640
PMS 641

PMS 642
PMS 643
PMS 644
PMS 645
PMS 646
PMS 647
PMS 648

PMS 649
PMS 650
PMS 651
PMS 652
PMS 653
PMS 654
PMS 655

PMS 656
PMS 657
PMS 658
PMS 659
PMS 660
PMS 661
PMS 662

PMS 663
PMS 664
PMS 665
PMS 666
PMS 667
PMS 668
PMS 669

PMS 670
PMS 671
PMS 672
PMS 673
PMS 674
PMS 675
PMS 676

PMS 677
PMS 678
PMS 679
PMS 680
PMS 681
PMS 682
PMS 683

PMS 684
PMS 685
PMS 686
PMS 687
PMS 688
PMS 689
PMS 690

PMS 691
PMS 692
PMS 693
PMS 694
PMS 695
PMS 696
PMS 697

PMS 698
PMS 699
PMS 700
PMS 701
PMS 702
PMS 703
PMS 704

PMS 705
PMS 706
PMS 707
PMS 708
PMS 709
PMS 710
PMS 711

PMS 712
PMS 713
PMS 714
PMS 715
PMS 716
PMS 717
PMS 718

PMS 719
PMS 720
PMS 721
PMS 722
PMS 723
PMS 724
PMS 725

PMS 726
PMS 727
PMS 728
PMS 729
PMS 730
PMS 731
PMS 732

Yellow 2X
PMS 116 2X
PMS 130 2X
PMS 165 2X
Warm Red 2X
PMS 1788 2X
PMS 1852 2X

PMS 485 2X
Rubine Red 2X
Rhodamine Red 2X
PMS 239 2X
Purple 2X
PMS 2592 2X
Violet 2X

Reflex Blue 2X
Process Blue 2X
PMS 299 2X
PMS 306 2X
PMS 320 2X
PMS 327 2X
Green 2X

PMS 354 2X
PMS 368 2X
PMS 375 2X
PMS 382 2X
PMS 471 2X
PMS 464 2X
PMS 433 2X

Black 2
Black 3
Black 4
Black 5
Black 6
Black 7
Black 2 2X

Black 3 2X
Black 4 2X
Black 5 2X
Black 6 2X
Black 7 2X
PMS 801
PMS 802

PMS 803
PMS 804
PMS 805
PMS 806
PMS 807
PMS 801 2X
PMS 802 2X

PMS 803 2X
PMS 804 2X
PMS 805 2X
PMS 806 2X
PMS 807 2X
PMS 808
PMS 809

PMS 810
PMS 811
PMS 812
PMS 813
PMS 814
PMS 808 2X
PMS 809 2X

PMS 810 2X
PMS 811 2X
PMS 812 2X
PMS 813 2X
PMS 814 2X

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