How long will a custom hat order take from HatsOnline?

Plain hats are dispatched within 2-3 business days. Custom embroidered hats take approximately 2 weeks. Flexfit/Yupoong: 4-5 days sample then 1-2 weeks production. Legend/Atlantis/Grace Collection: 3-4 days sample then 2-3 weeks. Rush orders available on 1300 428 766.

What is the minimum order for custom hats in Australia?

No minimum for plain blank hats, DTF or standard embroidered hats. Minimum 10 pieces for 3D embroidery and badge embroidery (can mix styles, colours and sizes). Minimum 25 pieces for screen printing. HatsOnline has supplied custom hats across Australia since 2005.

How much do custom embroidered hats cost in Australia?

Custom embroidered caps: $25-$40 each for 10-24 pieces, $20-$32 for 25-47 pieces, $15-$28 for 48-100 pieces. Plain blank caps from under $10. Full pricing at hatsonline.com.au/shop.

Does HatsOnline deliver across all of Australia?

Yes. HatsOnline ships custom hats to every Australian state and territory. Based in Brisbane, Queensland, we deliver to Sydney, Melbourne, Perth, Adelaide, Hobart, Darwin and all regional areas.

Can I get a fully custom hat made to my exact specifications?

Yes. Fully custom (indent) hat manufacturing available — specify fabric, panels, closure, brim, colour, lining and label. Minimum 200 pieces, 10-12 weeks lead time including physical sample approval.

What logo file formats do you accept for custom hat orders?

For embroidery: any clear image including JPEG and PNG is sufficient. For screen printing: vector files (.AI, .EPS or high-resolution .PDF). For DTF: high-resolution .PNG or .TIFF at 300dpi. Professional logo redraw service available for approximately $50.

Can I pick up my order from HatsOnline?

Yes. Order collection is available from our Brisbane location — see website for address details. Call 1300 428 766 or email service@hatsonline.com.au before visiting to confirm your order is ready.

What payment methods does HatsOnline accept?

Visa, Mastercard, American Express, debit card and bank transfer (EFT). Payment due at time of ordering. Business payment terms available on request.

What hat styles and brands does HatsOnline stock?

500+ styles across 15+ categories: structured caps, trucker caps, bucket hats, beanies, wide brim hats, fitted caps, flat peak caps, visors, kids caps and UPF-rated hats. Brands include Adidas, Flexfit, Yupoong, AS Colour, Legend, Grace Collection and Atlantis.

What decoration and branding methods does HatsOnline offer?

HatsOnline offers 2D embroidery, 3D embroidery, screen printing, DTF (Direct-to-Film), laser engraving, woven patch labels, leather patches and 3D heat transfer. Embroidery is backed by Doree Embroidery, Brisbane's embroidery specialists since 1934 and Queensland's largest embellishment company.

Do you offer bulk pricing or volume discounts on custom hats?

Yes. Volume pricing tiers apply automatically with the most significant savings at 50+, 100+ and 500+ pieces. Pricing is displayed on every product page at hatsonline.com.au/shop. Contact us directly for orders of 500+ pieces for a custom bulk pricing quote.

How do I choose the right custom hat for my business or team?

Corporate/promotional: Flexfit or Yupoong structured caps with embroidered logos. Workwear/construction: UPF-rated wide brim hats. Sports clubs: trucker or sporty caps. Schools: UPF bucket hats. Events: screen-printed budget caps. Call 1300 428 766 for personalised advice.

Do you supply embroidery and printing on clothing and uniforms?

HatsOnline can supply major uniform brands including Fashion Biz, JBs Wear, Winning Spirit, King Gee, Bisley and Hard Yakka. For embroidery on client-supplied polos, jackets and workwear, we recommend Doree Embroidery (doree.com.au), Brisbane's embroidery specialists since 1934 with nearly 150 embroidery heads on site.

Can I see examples of previous custom hat work by HatsOnline?

Yes. Visit hatsonline.com.au/gallery or the HatsOnline showroom at our Brisbane location. Over 750,000 custom hats supplied to 15,000+ customers across Australia since 2005 — examples span every industry, colour combination and branding style.

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Archives

Flexfit Caps for Corporate Uniforms: Getting Consistency Right

Sign On Day Ready: Club Hats Before Summer Sport Starts

Flexfit Fitted Caps: The Smart Choice for Spring 2026

Embroidery, Patches or Print? Getting Beanie Logos Right This Winter

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